Custom Mailer Boxes / Outside printing / 250 units

Custom Mailer Boxes / Outside printing / 250 units

Eco-friendly and sustainable, the custom mailer box is sturdy, stylish, and versatile. Ready to ship directly in the mail, it is the preferred packaging choice for direct-to-consumer and subscription box businesses.

Select Options:
Brown Economy
White Standard
Subtotal $572.50
Design Online
Quick FAQ's
  • Estimated Production time? 7-10 business days after proof approval. Larger orders (1000+ units) may require up to 5 additional business days for production.
  • Ecofriendly? Yes, FSC Chain of Custody Certified.
  • Full color printing? Yes, without any additional charges too!
  • Samples? Yes, order 1, 10, 1000+ or anything in between.
  • Custom sizes? Order any size you like (with some restrictions).
  • Design help? We can help place your artwork on a dieline to create a digital proof.


Environmentally friendly materials. 100% Made in the USA!

Icon FSC
More Details
  • Standardized or fully customizable sizing options
  • FSC Certified Paper and OK Compost Certified 32 ECT
  • Carbon-neutral packaging and fulfillment available
  • Double-sided printing available
  • Roll end lock front with dust flaps and cherry locks
Perfect Packaging for
  • Beauty & Cosmetics
  • Books & Magazines
  • Jewelry & Luxury
  • Home Goods
  • Clothing & Apparel
  • Vitamins & Supplements

need design help?

Upload your artwork along with any instructions and our expert team of designers will send you a proof of your personalized packaging design within 48 hours — on the house!

File Name

Need a custom Dieline?

Design with your own design tools. Enter your email address to download your custom dieline instantly!


Custom Mailer Boxes / Outside printing / 250 units




Have a finished dieline?

Upload your PDF dielines and select Proof Your Design to see how your designs will look in 3D.


Custom Mailer Boxes / Outside printing / 250 units




Custom Mailer Boxes / Outside printing / 250 units Features

A versatile cardboard box that’s great for shipping or primary product packaging

Self Locking

Custom Roll End Front Tuck (REFT) mailer boxes with Dust Flaps and Cherry Locks offer round flaps that tuck to secure your product in transit.

Durable Construction

Made with versatility and durability in mind, our 32 ECT mailer boxes can hold between 30 and 40 pounds of product.

Two-Sided Printing

Personalize the look of your custom packaging by choosing two-sided prints that compliment your brand and its message.

Full Color Printing

Don’t limit your design to just one color. With full digital CMYK printing, you can choose as many colors as your design needs without the extra costs.

Low Quantities

Whether you’re looking to print 1 or 100,000, we’ve got you covered. Our custom mailer boxes are available in quantities starting as low as one.

Custom Dimensions

Choose custom box dimensions that fit your needs to save on material and shipping costs or choose from one of our standard custom mailer box sizes.

Digital CMYK Printing

Digital printing is more sustainable than traditional printing methods and offers a way forward toward clean, efficient, profitable manufacturing.

Eco-Friendly Packaging

Our branded mailer and shipper boxes are FSC Certified and compostable, giving you and your brand peace of mind.

You’re in Full Control

Packaging design made easy

Design Online or Offline

Using our 3D Design Studio, you can fully customize your mailer box inside and out. Customize your color, text, and logo of choice, or go offline and download one of our custom dielines instantly to work in your favorite design program.

Design Now

Print in Full Color

Don’t limit your design by being stuck to just one color. With full digital CMYK printing, you can choose as many colors as your design needs, without worrying about extra costs. Never worry about any hidden costs. It’s as easy as choosing your customized design, proofing it, and sending it to print when you’re ready.

Design Now

Proof Before Purchase

Whether you’re designing online or offline, we generate an instant proof of your design so you can be confident that every pixel is perfect before ever sending to print.

Design Now

Custom Samples on Us

Check out with a sample order of 1. We’ll print it with your custom design and ship it to you for approval. Once you’re satisfied with your design, place an order for the full run of packaging and we’ll refund your sample order.

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Superbly Sustainable

At Arka, we are making it a part of our mission to make sustainable packaging accessible to businesses of all sizes.

Our Mission

Our mission at Arka is simple. We aim to enable businesses of all sizes to have the access to beautiful, sustainable packaging. We thrive on premium quality products that don’t break the bank or the environment.

FSC in Action

FSC certification ensures that products come from responsibly managed forests that provide environmental, social and economic benefits. Our products are made with FSC Chain of Custody Certified paper.

Shop sustainable

Tiny But Mighty

Here at Arka, we believe that good things come in small packages. Take, for example, our operations team. Our small yet powerful team of professionals is working together to try to change the world one product at a time. We may not always get it right the first time, but we’re doing all that we can to get there. We hope you’ll join us in our journey to delivering superbly sustainable packaging products globally.


At Arka, we are making it a part of our mission to make sustainable packaging accessible to businesses of all sizes.

Frequently Asked Questions

When will I receive my custom mailer box?

Our standard production time is 7-10 business days after you approve your proof. Rush production takes less than a week after you approve your proof. Shipping will take approximately 2 to 7 business days after production is completed. Orders requiring LTL freight shipping can require additional shipping time.

What is the difference between shipping boxes and custom mailer boxes?

Shipper boxes open at the top like the packages you get from Amazon. Mailer boxes are like the standard subscription boxes you receive that open from the front.

Can I design my mailer box on the site?

Yes. To begin designing your custom mailer box simply go to the product page and select the dimensions, material, quantities, and more. Next, you can upload your existing artwork or create something new online using the 3D Design Studio.

Can I print White Ink on Kraft Boxes?

Yes, we offer a special White-on-Kraft printing option so that you can realize the vision you have for your brand and create a memorable unboxing experience for your customers.

Can I print on the outside and inside of the mailer box?

Yes, simply email us the artwork attachment along with any other specifications of what you'd like to print. We'll send you a proof to make sure we get it right!

Do you offer other packaging types, size, or colors?

Yes, we can do custom packaging - tell us what you're looking for via our Custom Quote Request page!