Custom Mailer Boxes / Outside printing COPY2

Eco-friendly and sustainable, the custom mailer box is sturdy, stylish, and versatile. Ready to ship directly in the mail, it is the preferred packaging choice for direct-to-consumer and subscription box businesses.

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Quick FAQ's
  • Production time? 7-10 business days after proof approval.
  • Ecofriendly? Yes, FSC Chain of Custody Certified.
  • Full color printing? Yes, without any additional charges too!
  • Samples? Yes, order 1, 10, 1000+ or anything in between.
  • Custom sizes? Order any size you like (with some restrictions).
  • Design help? We can help place your artwork on a dieline to create a digital proof.

Sustainability

Environmentally friendly materials. 100% Made in the USA!

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More Details
  • Standardized or fully customizable sizing options
  • FSC Certified Paper and OK Compost Certified 32 ECT
  • Carbon-neutral packaging and fulfillment available
  • Double-sided printing available
  • Roll end lock front with dust flaps and cherry locks

need design help?

Upload your artwork along with any instructions and our expert team of designers will send you a proof of your personalized packaging design within 48 hours — on the house!

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Need a custom Dieline?

Design with your own design tools. Enter your email address to download your custom dieline instantly!

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Custom Mailer Boxes / Outside printing COPY2

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Have a finished dieline?

Upload your PDF dielines and select Proof Your Design to see how your designs will look in 3D.

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Custom Mailer Boxes / Outside printing COPY2

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Get Your Custom Mailer Boxes in 3 Simple Steps

Creating custom packaging couldn't be easier

1

Select The Box Type

Choose from one of our twelve standard sizes to create a custom mailer box that fits your product perfectly.

2

Create Your Design

Make your mailer your own by uploading existing artwork or creating a custom design using our 3D Design Studio.

3

Get Your Box

Standard production time is 7-10 business days after you approve your proof. Need it sooner? Opt for rush production and get it produced in under a week after approving your proof plus whatever shipping option you choose!

You're in Full Control

Packaging design made easy

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select your materials
print in full color
proof before purchase

Create in 2D & 3D Online

Using our 3D Design Studio, you can fully customize your mailer box inside and out. Customize your color, text, and logo of choice.

Upload Your Own Design

Skip the design process and upload your own unique design using our 3D Design Studio. Move images around and crop as needed.

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White

Our classic white custom mailer boxes are our most popular option, offering a slight sheen on the surface. Great for bright and vibrant hues, classic white takes well to any color printing.

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We Print in CMYK

Don’t limit your design by being stuck to just one color. With full digital CMYK printing, you can choose as many colors as your design needs, without worrying about extra costs.

NO Hidden Costs

Never worry about any hidden costs. No setup costs. No extra color costs. It’s as easy as choosing your customized design, proofing it, and sending it to print when you’re ready.

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We'll Check for You

You’ll start by designing your custom mailer box order. Within 2 business days, our team of design professionals will send you a proof of your box.

But You Get The Final Sign off

Don’t worry, we don’t move forward with your order without your approval. Your custom mailer boxes won’t go into production until you have approved the proof yourself.

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Custom Mailer Boxes Advantages

Eco-Friendly

Our branded mailer and shipper boxes are FSC Certified and compostable, giving you and your brand peace of mind. You can also offset your carbon footprint through our partners.

Digital CMYK Printing

Digital printing is more sustainable than traditional printing methods and offers a way forward toward clean, efficient, profitable manufacturing.

Two-Sided Printing

Personalize the look of your custom packaging by choosing two-sided prints that compliment your brand and its message.

Custom Dimensions

Choose optimized custom box dimensions that perfectly fit your needs so that you can save on material and shipping costs or choose from one of our standard custom mailer box sizes.

Self Locking

Custom Roll End Front Tuck (REFT) mailer boxes with Dust Flaps and Cherry Locks offer round flaps that tuck into the front of the box to secure the product.

Quantities Starting at 1

Whether you’re looking to print 1 or 100,000, we’ve got you covered. Our custom mailer boxes are available in quantities starting as low as one.

Durable Construction

Made with versatility and durability in mind, our 32 ECT mailer boxes can hold between 30 and 40 pounds of product so you don’t have to worry about collapsing.

Full Color Printing

Don’t limit your design by being stuck to just one color. With full digital CMYK printing, you can choose as many colors as your design needs without the extra costs.

Everyone Loves a Free Sample

We stand by our quality and processes and are confident that you will be back for more. That’s why we offer free samples by reimbursing your sample cost when you place a larger order.

Design & Order Your Sample

Design and order your custom mailer box as if it were the real thing, but select a sample quantity (1-4).

Confirm That You Love It

You can take a closer look once you receive your sample in the mail. We’re confident that you will love it.

Come Back & Order More

When you’re ready, come back and reorder your original design. With a quantity over (x), we will refund you.

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Superbly Sustainable

At Arka, we are making it a part of our mission to make sustainable packaging accessible to businesses of all sizes.

Our Mission
FSC in action
Tiny but mighty

Our mission at Arka is simple. We aim to enable businesses of all sizes to have the access to beautiful, sustainable packaging. We thrive on premium quality products that don’t break the bank or the environment.

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FSC certification ensures that products come from responsibly managed forests that provide environmental, social and economic benefits. Our products are made with FSC Chain of Custody Certified paper.

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Here at Arka, we believe that good things come in small packages. Take, for example, our operations team. Our small yet powerful team of professionals is working together to try to change the world one product at a time. We may not always get it right the first time, but we’re doing all that we can to get there. We hope you’ll join us in our journey to delivering superbly sustainable packaging products globally.

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Get Inspired

At Arka, we are making it a part of our mission to make sustainable packaging accessible to businesses of all sizes.

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Need a Little Help From Your Friends at Arka?

We're here to lend a helping hand if you can't quite find what you're looking for.

Couldn't Find The Size
You Need?

We have more than twelve standardized custom mailer boxes. Check out our full customization for the custom mailer box size you need for your product.

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Need a Free
Dieline Template?

Let us know what size you need and we'll get working. We'll email a PDF Dieline to you within 3-4 business days

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Need Help With
Design?

We've got you covered. There's tons of inspiration to be found for your custom mailer boxes online or chat with one of our design pros today.

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Got a Special
Project?

We want to help you make your dreams come true. Contact our team today to learn more about how Arka can help bring your vision to life.

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FAQs on Custom Mailer Boxes

When will I receive my custom mailer box?

Our standard production time is 7-10 business days after you approve your proof. Rush production takes less than a week after you approve your proof. Shipping will take approximately 2 to 7 business days after production is completed. Orders requiring LTL freight shipping can require additional shipping time.

Can I design my mailer box on the site?

Yes. To begin designing your custom mailer box simply go to the product page and select the dimensions, material, quantities, and more. Next, you can upload your existing artwork or create something new online using the 3D Design Studio.

Can I print on the outside and inside of the mailer box?

Yes, simply email us the artwork attachment along with any other specifications of what you'd like to print. We'll send you a proof to make sure we get it right!

What is the difference between shipping boxes and custom mailer boxes?

Shipper boxes open at the top like the packages you get from Amazon. Mailer boxes are like the standard subscription boxes you receive that open from the front.

Can I print White Ink on Kraft Boxes?

Yes, we offer a special White-on-Kraft printing option so that you can realize the vision you have for your brand and create a memorable unboxing experience for your customers.