Custom Poly Mailers

Custom Poly Mailers

Deliver your products with style using our sustainable and eco-friendly custom poly mailers. The strong yet lightweight custom poly mailers are made of polyethylene. The smooth exterior makes labeling your shipments easy. Ship responsibly and stand out!
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Units 1000
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Quick FAQ's
  • Estimated Production time? Lead time is 4 - 8 weeks after proof approval.
  • Full color printing? Yes, without any additional charges too!
  • Minimum Order Quantity? 1000 units, order in increments of 500 (e.g., 1000, 1500, 2000)
  • Design help? We can help place your artwork on a dieline to create a digital proof.
  • Design online? Yes, you can use our online design tool.

Environmentally friendly materials. 100% Made in the USA!

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More Details
  • Standardized sizing option
  • Carbon-neutral fulfillment available
  • Double-sided printing available

need design help?

Upload your artwork along with any instructions and our expert team of designers will send you a proof of your personalized packaging design within 48 hours — on the house!

File Name

Need a custom Dieline?

Design with your own design tools. Enter your email address to download your custom dieline instantly!


Custom Poly Mailers




Have a finished dieline?

Upload your PDF dielines and select Proof Your Design to see how your designs will look in 3D.


Custom Poly Mailers




Get Your Custom Poly Mailers in 3 Simple Steps

Creating custom packaging couldn't be easier


Select the Poly Mailer Type

Choose from one of our three standard sizes to create a custom poly mailers that fit your product perfectly.


Create Your Design

Make your custom poly mailers your own by uploading existing artwork or creating a custom design using our 3D Design Studio.


Get Your Custom Poly Mailer

Standard production time is 4 to 8 weeks from proof approval.

You're in Full Control

Packaging design made easy

Design online
print in full color
proof before purchase
Material Description

Create in 2D & 3D Online

Using our 3D Design Studio, you can fully customize your custom poly mailers inside and out. Customize your color, text, and logo of choice.

Upload Your Own Design

Skip the design process and upload your own unique design using our 3D Design Studio. Move images around and crop as needed.

Design now

We Print in CMYK

Don’t limit your design by being stuck to just one color. With full digital CMYK printing, you can choose as many colors as your design needs, without worrying about extra costs.

NO Hidden Costs

Never worry about any hidden costs. No setup costs. No extra color costs. It’s as easy as choosing your customized design, proofing it, and sending it to print when you’re ready.

Design now

We'll Check for You

You’ll start by designing your custom poly mailer order. Within 2 business days, our team of design professionals will send you a proof of your box.

But You Get The Final Sign off

Don’t worry, we don’t move forward with your order without your approval. Your custom poly mailers won’t go into production until you have approved the proof yourself.

Design now

Strong and Lightweight Material

Arka's poly mailers are eco-friendly, made from strong and lightweight co-extruded polyethylene. They are 100% recyclable, reducing environmental impact. These mailers are water, puncture, tamper, and tear-resistant, ensuring product safety and featuring a smooth exterior for easy labeling.

Cost-Effective Production

Co-extruded polyethylene is a versatile and efficient material that is used in a variety of industries due to its customizable properties and cost-effective production.

custom poly mailers materials

Custom Poly Mailers Advantages

Digital CMYK Printing

Digital printing is more sustainable than traditional printing methods and offers a way forward toward clean, efficient, profitable manufacturing.

Two-Sided Printing

Personalize the look of your custom packaging by choosing two-sided prints that compliment your brand and its message.

Full Color Printing

Don’t limit your design by being stuck to just one color. With full digital CMYK printing, you can choose as many colors as your design needs without the extra costs.

Light Weight

Opt for our custom poly mailers for cost-effective and eco-friendly shipping. The lightweight design reduces shipping expenses and minimizes environmental impact.

Tamper Proof

Ship with confidence using our tamper-proof custom poly mailers. The secure design guarantees that your shipments remain intact and untouched during transit.

Get Inspired

We’ve got you covered. There's tons of inspiration to be found for your custom poly mailers.



Need a Little Help From Your Friends at Arka?

We’re here to lend a helping hand if you can’t quite find what you’re looking for.

Couldn't Find The Size
You Need?

We have three standardized custom poly mailers. Check out our full customization for the custom poly mailer size you need for your product.

Request a quote
Request custom dieline

Need a Free
Dieline Template?

Let us know what size you need and we'll get working. We’ll email a PDF Dieline to you within 3-4 business days

Request dieline

Need Help With

We’ve got you covered. There's tons of inspiration to be found for your custom poly mailers online.

get in touch

Got a Special

We want to help you make your dreams come true. Contact our team today to learn more about how Arka can help bring your vision to life.

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FAQs on Custom Poly Mailers

What are the benefits of using custom poly mailers?
  • Branding: Custom designs enhance brand visibility and create a memorable unboxing experience.
  • Protection: Durable material ensures product safety during shipping.
  • Versatility: Suitable for a wide range of products, offering flexibility in packaging.
How long does it take to receive my custom poly mailers?
  • Production takes 4 to 8 weeks.
  • Shipping ranges from 2 to 7 business days, depending on the chosen option.
How can I customize my poly mailers with unique designs?
  • Use the online design tool for creating unique designs.
  • Upload existing artwork or develop a new design.
  • Choose sizes, colors, and materials to match brand requirements.
Can I print barcodes or QR codes on custom poly mailers?

Custom poly mailers can be printed with barcodes or QR codes, facilitating tracking and branding.

Which types of products are compatible with custom poly mailers?
  • Lightweight and non-fragile items like clothing, accessories, and soft goods.
  • Products requiring weather-resistant and tamper-evident packaging.